Aerospace components

Vacuum-Formed Components for the Aircraft Industry

The aerospace sector demands engineering precision, strict safety compliance and materials that deliver consistent performance in challenging environments. FB-AVAK has extensive experience supplying vacuum-formed aircraft components that meet the industry’s stringent requirements for fire safety, durability and weight reduction. 

We work with manufacturers across commercial aviation, defence and specialist aerospace equipment, producing high-quality mouldings for interior panels, covers, housings, ducting, cable management systems, protective guards and service-area components. Every part is designed and manufactured to withstand demanding operational conditions while supporting efficient assembly and long-term reliability.

A key advantage of vacuum forming for the aircraft industry is its ability to produce lightweight yet robust components with excellent surface finish and dimensional consistency. FB-AVAK works with certified, aerospace-approved materials—including flame-retardant and low-smoke, low-toxicity (LST/FR) thermoplastics—to ensure compliance with the relevant aviation standards and safety regulations.

Our experienced team supports customers from concept to production, offering guidance on material selection, design optimisation and manufacturability. Using advanced CAD/CAM systems and precision tooling, we deliver accurate prototype parts quickly, followed by scalable production for fleet-wide implementation.

With decades of manufacturing expertise and a proven commitment to quality, FB-AVAK provides reliable, compliant and cost-effective solutions for aircraft manufacturers seeking lightweight, safe and high-performance vacuum-formed components.