Assembly Services

Vacuum-formed components rarely operate alone – they are usually part of a larger assembly that must function reliably, look professional, and integrate seamlessly with other engineered parts. FB-AVAK provides comprehensive assembly services designed to bring these elements together, offering customers a complete, production-ready solution under one roof.

From simple sub-assemblies to complex multi-component builds, we support manufacturers across sectors such as automotive, medical, industrial, and automation. Our team combines decades of vacuum-forming expertise with practical engineering knowledge, ensuring that each assembly meets functional requirements, aesthetic expectations, and long-term durability standards.

FB-AVAK works closely with clients throughout the design and production stages, identifying the best methods for joining, finishing, and integrating vacuum-formed parts with additional components such as metalwork, electronics, fixings, seals, and fasteners. We offer a wide range of assembly options, including adhesive bonding, mechanical fastening, custom bracket installation, trimming, routing, and precision drilling—all carried out within our ISO9001-certified processes.

Our facilities are equipped for low-, medium-, and high-volume assembly, enabling us to handle everything from prototype development and short runs to fully scaled production. Each stage is supported by quality-controlled procedures, ensuring consistency, repeatability, and reliable performance across every unit we ship.

Talk with us about how we might help your team or project:
Call 01420 477411

In addition to manufacturing and assembly, we provide finishing services, such as graphic application, surface texturing, labelling, and aesthetic detailing, helping customers achieve a professional, market-ready appearance. This holistic approach means you receive not just a formed part, but a fully integrated assembly ready for installation or final product build.

Whether you need a simple assembled housing, or a complete multi-part unit incorporating vacuum-formed components, FB-AVAK delivers solutions that reduce your production workload, improve consistency, and accelerate time to market. Explore our recent assembly projects below to see how we help customers bring their products one step closer to completion.